At Lodha Pharma, we ensure designing, engineering, manufacturing, and supplying sterile as well as non-sterile ointment & cream plants that are completely customized and automated as per the requirements of the latest cGMP standards with needed qualified documents.
The Ointment Cream manufacturing plants ensure perfect manufacturing outcomes for the ointments, creams, lotions of different emulsions, and homogenization. The framework comprises an enclosed circuit fabricating office which upholds the wax/water phase to the stacking of the container of the filling machine. This semi-solid emulsion manufacturing plant works by mixing the ointment and water in a homogenous quantity before passing it through the production process. By employing the ointment cream manufacturing plant cost can be majorly controlled along with a great degree of consistency and reliability. They are versatile as they are compatible with a lot of products of different viscosity as well as the different types of containers that hold them. The two key features that set them apart are minimum manhandling and negligible vacuum drop during mixing and blending. The mixing principles are matching with international standards. The propeller stirrer assembly achieves different speeds and has large production speeds and all the components used are corrosion resistant which gives them great endurance in the long run.

OUR RANGE OF OINTMENT CREAM MANUFACTURING PLANTS:

• Stainless steel operating platform & control panel
• Storage vessels with/without agitators
• Agitated Vessels with Oil Phase Jacket
• Agitated vessels with Water Phase Jacket
• Dedicated Sanitization system & skidded CIP
• Vacuum transfer systems suitable for water or oil phase
• Transfer pumps to filling system
• Valve system & aseptic piping that are interconnected
• Manufacturing vessels having load cells for weight automation
• PLC-based automation system that is suitable for SCADA connectivity
• Explosion-proof system available on request
• Mixing agitator with high viscosity with manufacturing vessels.
• Auto lifting top lid device, mixing under vacuum condition & heating cooling facility present inside or outside micro-homogenizer.

Oral Liquid Manufacturing Plant is designed for the manufacturing of syrup, liquid oral formulations and other water based pharmaceutical products.
The liquid oral manufacturing plants are ideal tool for the pharmaceutical industries for the production of oral liquid. It is specially designed to take care of two critical factors which directly affects the quality of the liquids.
Oral Liquid Manufacturing Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels and transfer pumps. The construction of the complete system is done in a way that allows for plant to be easily handled by single operator, thus saving on man- power costs. Further, the system also comes with limpet coils for desired heating and cooling support.
The Oral Liquid Manufacturing Plant comprises of sugar syrup vessel, online sugar syrup pre-filter, manufacturing vessel storage vessel, vacuum system for transfer of sugar and sugar syrup, product piping, control panels. The plant offers a complete system that can be a major saver on power and labour. It also has the option of a boiler for steam heating or electrical heating so that the desired temperature is maintained. It has been designed to operate single-handedly and controls all the functions with the help of a PLC control with an HMI touch screen. Its features include coils for heating and cooling with an internal vacuum to facilitate the transfer of sugar direct from the storing area to the sugar syrup vessel. The inline filters ensure accurate filtration and the homogenizers are provided for suspension with recirculation. A transfer pump regulates the transfer of ready products to the filling line with accurate load cells for a weighing system. This comprehensive unit can deliver total efficacy with lowered costs and quicker downtime.
 

LIQUID MANUFACTURING PLANT CONSISTS:

• Sugar Melting Vessel
• Pre-filtration unit
• Syrup Manufacturing Vessel
• Filtration unit
• Storage Vessel
• Control Panel
• Product Piping
• Working Platform
• This system consists of a closed-circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Liquid
• Filling Machine.
• The Sugar and Water, are load with vacuum system or by mechanical system or manually.
• Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel (In bigger size model).
• Sugar syrup is transferred to manufacturing vessel through online sugar syrup prefilter by vacuum by vacuum or by transfer pump.
• The product during emulsion formation is recalculated through In-Line Homogenizer or Liquid Transfer Pump. (Optional Facility)
• The Pump also discharges the product in the Storage Vessel.
• The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer
• The advantage of the bottom propeller agitator over the convectional agitators there are no vibrations of shaft, no coupling in the drive assembly, leading to lower maintenance cost
• Pump or Storage Vessel remains fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
• Entry of all propeller agitations are from bottom through a specially designed mechanical seal face

SALIENT FEATURES OF ORAL LIQUID MANUFACTURING PLANT:

• The oral liquid manufacturing plant is designed to be operated by one operator and one helper, saving on precious man- power cost.
• All material transfers are done by vacuum or by transfer pumps.
• All the vessels are CGMP (paint free construction)
• The gaskets used are of silicon (food grade).
• All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
• The entry of stirrer & high-speed emulsifier is from top. In-line Emulsifier (as per customer choice) provided on
• demand.
• All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
• All pipes, pipe fittings and valves are of SS304 / SS316 (as per customer requirement) seamless quality, internally
• Pipes, pipe fittings and various are of SS 316, seamless, internally electropolished with DIN standard unions and silicon gaskets.
• Capacity: 500 Litres to 5000 Litres

Shampoos are categorized as viscous liquids that may be clear or opaque with a pearlized look and manufactured at approximately the pH of 5.5. It is known to contain 20- 40 % solids and most of the shampoos have viscosities in the range of 500–1500 centipoises if not all of them. They can be termed as detergents that are uniquely and specially crafted for the washing and cleansing of hair. They come in attractive packages which are very convenient to be used. The properties of a good shampoo include cleansing well, being able to be rinsed off with ease, imparting a flawless gloss to the hair, and minimizing any tangles present in the hair. Importantly a shampoo should not harm the hair structure, scalp, or eyes.
 

OUR SUPPLY RANGE INCLUDE-

Main Shampoo Manufacturing Vessel
The manufacturing vessels are cylindrical ones that are dish bottomed. The top of the vessel is also dished and welded and has an agitator assembly. A slow agitator is inherent in the assembly system though the contra-rotating or semi contra-rotating agitators are preferred as their usage is preferred by most manufacturers due to the excellent quality of shampoo produced by it. The shampoo manufacturing vessel has a CIP turbo disk on top of the vessel for cleaning purposes. The other components included in it are the Suitable nozzles, manholes, valves that are present on the vessel. Upon client specification and requirement a jacket can also be provided for heating and cooling. They are resistant enough to be subjected to complete vacuum exposure.

We specialize in the manufacturing of diverse process vessels and storage tanks that have high applications in the Pharmaceutical, Biotech, Food, Dairy, and Chemical Industries. All the design is done using excellent high-alloy stainless steel. We have accommodated the unique requirement of each industry and have provided the best suitable design right from the laboratory to the commercial scale.
 

PHARMACEUTICAL PROCESS AND MIXING VESSELS (WITH OR WITHOUT HEAT EXCHANGE)

Lodha is the leader in providing hi-end and technical solutions in the field of pressure vessels for sterile applications, bioreactors, bio fermenters, pre-tanks, melters, and mixers according to client specifications. The expertise stirring system we offer has a varied range that provides mixing, dispersion, emulsifying, incorporation, pigging, and homogenization features. Unmatched years of experience have led us to define optimal and comprehensive solutions for the heat exchange areas, sizing of double envelopes and half-shells to maintain the temperature, heating, and cooling of your products.
 

SALIENT FEATURES OF PROCESS VESSELS:

• The pressure vessel design is in conformance with cGMP and/or ASME BPE standards.
• The sterile process vessels are designed considering the pharma and biopharma applications
• Presence of Self-Supported, Skid mounted and the mobile trolley units
• MOC: SS 304 / L, SS 316 / L
• The PVDF, PTFE, Haller coated vessels as the process requirement may demand
• Optionally the Jacket (Plain / Limpet) can be provided
• An Agitator can be provided optionally
• The Accessories like Load cell, Level Transmitter, Temperature controller, pH Controller and the conductivity meter can be provided optionally too.

Horizontal Plate Type Filter Press also known as Sparkler Filter Press, It redefines the easy operation process, engineering process with robustness, and compact filtration. This horizontal plate-type filter press is suitable for syrup, chemicals, beverages, oils, and liquid filtration processes. It is a completely leak-proof and enclosed structure. The product that needs to undergo the process of filtration is fed in the shell through a suitable pump working under positive pressure. Here the liquid further flows inside towards the downwards direction through filter plates present inside. It is then guided to the peripheral holes through filter press openings present on sides that enter the plates. With the increasing pressure of the liquid, the foreign particles are held by the Filter media. The clear filtrate is allowed to pass through the formation of the central channel due to pressure cups interlocked to the outlet. The process of filtration continues until the filtrate rate slows down too much due to the cake resistance or either the unit’s cake holding capacity gets exhausted. Thus the clear filtrate is obtained from the bottom while the impurities get retained on the filter. The filter also has a scavenging arrangement that is responsible for getting the liquid completely filtered. The filter is provided with a various number of plates and diameter that helps to achieve the desired area of filtration and cake holding capacity.

 

SPECIAL FEATURES OF HORIZONTAL PLATE TYPE FILTER PRESS:

• The covered construction of the Horizontal plate filter press prevents oxidation, evaporation, or leakage.
• The structure restricts the fumes being released from the product.
• 2 different sizes of filter plates are available.
• Deep plate for more cake holding capacity.
• Shallow plate for less cake holding capacity.
• Has horizontal filter plate & even cake thickness.
• Prevents dropping or cracking of cake.
• Assures better quality of filtrate obtained.
• Adjustable cake holding capacity & filtration area depending upon the requirement.

Zero Hold up Filter Press is used for achieving clear filtration quality for high value liquids. Meeting GMP & FDA norms, these filter presses can be made available with support of different pumps like Centrifugal, Gear, Lobe and Roto as per the specific process application demands. Further, the cartridge assembly comprises perforated screens, plates, spacers as well as fitter media to provide for optimum process support.
The Zero Hold Up filter press is used for achieving clear filtration quality for high-value liquids. The press has the cake filter aid and solids enclosed which conveniently allows the filtration of toxic, hazardous, and explosive liquids. It has a dome structure that enables quick removal of the cartridge assembly and cleaning of the cake. The plates are flexible enough to be increased as the toxic levels of input increase. It features high due to its substantial flowrate and quality output. Since there is a reverse flow of liquid there is zero hold up in the filter press that helps in the complete filtration of the batch. The filters are most suited for filtration of products in the chemical, distillery, beverage, ink, oil, and other allied industries. It provides a single pass clarity, a uniform distribution of cake on each plate, and the cake can easily be dried by air and nitrogen.
 

ZERO HOLD UP FILTER PRESS SPECIAL FEATURES:

• Comes with interlocking spacers
• Unfiltered liquid centrally fed under pressure through bottom inlet that allows liquid to evenly spread on each plate that comes fitted with filter media
• Meets GMP & FDA norms Provides full batch recovery where no separate scavenging system is required.
• Provides full batch recovery where no separate scavenging system is required
• Provides for optimum sealing support that allows filtration of volatile, toxic as well as inflammable products
• Can be used with any type of filtering media including as single or in combination to achieve required micron efficiency

We are specialized in manufacturing of lotion process plants and components for the personal care industry. We are also having complete range of Oral Processing Plant, Ointment Processing Plant, Manufacturing & Mixing Vessels that finds wide application across chemical & process industries, pharmaceuticals, refineries and mining industries.
Our inclination for innovation and technological advancements has enabled us offer quality Ointment Making Plant that complies with international quality standards. Our lotion plant is used for its deep-conditioning benefits and gentle effect on skin.
Our supplied plant & vessels which serves as conventional and adaptive according to the client’s requirements. It is an untouched process plant right from transfer of the raw materials to the delivery of finished products. It is manufactured in a contamination-free working environment.

It encompasses low maintenance cost and requires less manpower. It requires no movable components and is used in various industries like pharmaceuticals, chemical and cosmetic industries. It is corrosion resistant.
 

TECHNICAL SPECIFICATIONS:

• Totally enclosed closed loop process
• Bottom entry stirrer/homogenizer
• Mechanical seal with cooling arrangement
• In built C.I.P./S.I. P
• Electro polished surfaces/pipe line
• Lobe/BUMB pump
• SS plat form for easy operation
• Vacuum transfer system
• Hydraulic lifting of lid
• Pre-validated control system

SALIENT FEATURES:

• Capacities ranging from 50kgs to 2000kgs
• cGMP compliant construction
• Energy efficiency
• High operational fluency
• Minimum manpower handling of Ointment
• Easy for loading and unloading
• WHO & US FDA standards
• Highly efficient in mixing
• easy to clean

Sigma Mixers (Kneader) is modern heavy-duty mixer specially designed to produce uniform mixing and kneading of highly viscous materials. this consists two shafts of 'Z' shapes blades moving in opposite direction at different speeds. Also available in stainless steel construction also and the system is also provided with jacket arrangement for handling heating or cooling application. The mixing action also involves combination of shearing, stretching, folding, dividing and recombining of material processed between sigma blades and container walls that ensure optimum results.
Sigma Mixer is available in capabilities of 5, 10, 25,50, 100, 250, 350, 500 with power support of 1, 3, 5, 10, 15, 20,25, 30 HP.
Specially designed for: The sigma mixer have application to produce highly viscous materials like different kinds of Chemical, Dyes & Pigments, Paint, Polymers Plastic, Putties, Plastic, Pharmaceuticals, Printing ink, stiff pastes, adhesives, polyester Compounds, flush colours, brake lining compounds, resign, soap, PVC coatings, Rubber compounds, Confectionery, Magnetic Tape Coatings, Ceramic, Carbon Black, doughs, Food Products, Fibre Glass, Grease, Lead Storage Battery, Soap & Detergent etc.